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SJ-Command F10M

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GMP Freeze Dryer

SJ-Command F10M

A. Drying Chamber (Including 10㎡ Shelves)

SNNameModel / Specification / MaterialQty
1ChamberAISI 304L/316 Stainless Steel1 Set
2ShelvesAISI 304L/316 Stainless Steel, Size: 600×1200×20mm, (14+1) Layers1 Set
3Freeze Drying Trays300×600×30mm56 pcs
4DoorStainless Steel 304/3161 Set
5Observation WindowDN150 mm with delayed illumination light1 pc
6Door Lock SystemManual safety bolt structure1 Set
7Product Temperature SensorsPt-100 RTD, Class A6 pcs
8Thermal Fluid Temperature SensorsPt-100 RTD, Class A2 pcs
9Chamber Drain PortBottom drain with sanitary vacuum ball valve1 pc
10Chamber Vent / Air InletSanitary vacuum ball valve (inert gas port optional)1 pc
11Gas Bleeding ValveVacuum solenoid valve (inert gas port optional)1 Set
12Chamber Decorative Panels304 Stainless Steel Brushed Finish1 Set

Performance Parameters

ItemDescription
Design Pressure0.15 MPa
Design Temperature128°C
Surface FinishRa ≤ 0.4 μm
Shelf Flatness0.5 mm/m
Shelf Minimum Temperature (Thermal Fluid Inlet)-55°C
Shelf Maximum Temperature (Thermal Fluid Inlet)+70°C
Shelf Temperature Uniformity±1°C (after stabilization)
Shelf Spacing100 mm
Chamber TypeRectangular
Insulation LayerB1 Grade Insulation Cotton
Door Opening DirectionLeft-to-right opening facing the shelves (customizable)
Door SealSilicone Rubber

Technical Advantages

  1. High-quality stainless steel ensures excellent chamber surface finish and aseptic performance.

  2. Shelves are designed with high mechanical strength for long-term operation.

  3. Machined shelves guarantee excellent flatness.

  4. Shelf temperature control accuracy reaches ±1°C using PID control.

B. Condenser (Including Coil)

SNNameSpecification / MaterialQty
1CondenserAISI 304L/316 Stainless Steel1 Set
2Condenser CoilAISI 304L /316 Stainless Steel1 Set
3Condenser Temperature SensorsPt-100 RTD, Class A2 pcs
4Observation WindowDN150 mm with delayed illumination light1 pc
5Defrost ValveSanitary vacuum ball valve1 pc
6Decorative Panels304 /316 Stainless Steel Brushed Finish 1 Set

Performance Parameters

ItemDescription
Design Pressure0.15 MPa
Design Temperature128°C
Surface FinishRa ≤ 0.4 μm
Coil Minimum Temperature≤ -75°C
Ice Condensing Capacity≥ 200 kg
Defrost MethodWater spray / immersion defrosting
Overflow DrainLinked with water inlet valve
Drain PortBottom sanitary vacuum ball valve
Vent ValveSanitary vacuum ball valve
Connection PipelineStainless Steel 304/316

Technical Advantages

  1. Imported stainless steel plates ensure excellent surface finish and aseptic requirements.

D. Refrigeration System

SNNameSpecificationQty
1CompressorsImported Frascold2 pcs
2RefrigerantsR507A + R508BAppropriate Quantity
3Oil SeparatorsEmerson2 pcs
4Suction FiltersEmerson2 pcs
5Pressure Protection DevicesDanfoss4 pcs
6Filter DriersCastel / Danfoss2 Sets
7Pressure GaugesREFCO4 pcs
8Expansion ValvesDanfoss4 pcs
9Solenoid ValvesDanfoss≥5 pcs
10Water-cooled CondensersShell-and-tube Type2 pcs

Performance Parameters

ItemDescription
Shelf Cooling Time (Empty)+20°C to -30°C ≤ 60 min
Condenser Cooling Time (Empty)+20°C to -30°C ≤ 30 min

Technical Advantages

  1. Imported compressors with cascade refrigeration system ensure fast cooling and stable operation.

  2. Environmentally friendly refrigerants compliant with the Montreal Protocol.

  3. Multiple protection functions for compressor motors.

E. Vacuum System

SNNameSpecificationQty
1Vacuum PumpsBaosi2 pcs
2Pump Isolation ValvesButterfly Valve2 pcs
3Vacuum GaugesPOSIFA (USA)2 pcs
4Vacuum PipelineAISI304 Stainless Steel with vibration isolation1 Set

Performance Parameters

ItemDescription
Ultimate Vacuum≤1 Pa
Evacuation TimeAtmospheric pressure to 10 Pa ≤ 30 min
Leakage Rate5×10⁻³ Pa·m³/sec

Technical Advantages

  1. Vacuum valves include feedback signals for reliable status confirmation.

  2. Pump head valves and vacuum pumps operate simultaneously to prevent oil backflow contamination.

G. Circulation System

SNNameSpecificationQty
1Circulation PumpGrundfos / Wilo1 pc
2Thermal FluidDow Corning Low Viscosity Silicone OilAppropriate Quantity
3Electric Heater10 kW2 pcs (1 duty + 1 standby)
4Heat ExchangerStainless Steel Plate Type2 pcs
5Thermal Fluid Temperature SensorsImported Pt-100 RTD Class A2 pcs
6Pipeline InsulationB1 Grade Insulation Cotton1 Set

Performance Parameters

ItemDescription
Heating Rate1°C/min
Expansion TankStainless Steel with Breathing Filter

Technical Advantages

  1. PID-controlled electric heating ensures efficient energy utilization.

K. Electric Control System

SNNameSpecificationQty
1Electrical StandardNational Safety Standard/
2PLCSiemens1 Set
3Touch ScreenSJIA1 pc
4Circuit BreakersSchneider Electric1 Set
5AC ContactorsSchneider Electric1 Set
6Intermediate RelaysOmron / Schneider Electric1 Set
7Protection GradeIP22/

Control Mode

  • Manual and automatic operation modes

Software Functions

  1. Freeze drying with manual/automatic switching.

  2. Water immersion defrosting.

  3. Freeze drying process image recording.

  4. Dynamic process simulation display during automatic operation.

  5. Real-time display of freeze drying curves.

  6. Functions including:

    • Low-temperature loading

    • Pre-freezing speed selection

    • Secondary freezing

    • Pressure rise test

    • Vacuum regulation

    • Low-temperature unloading

  7. Interlock protection, emergency handling, and power recovery restart.

  8. Fault detection, diagnostics, and alarm recording.

  9. Storage of freeze drying parameters and process curves.

  10. Product status and operation database for production management.

Technical Advantages

  1. Manual and automatic operation can switch freely at any stage.

  2. Operation can be performed from sterile room, machine room, or control room with interlock protection.

  3. Friendly HMI displays valve status, temperature, and vacuum values.

  4. Unlimited recipe management capability (with optional computer system).

  5. Stage display during automatic freeze drying.

  6. Data and curve recording functions with printing capability.

  7. Unlimited historical data and curve storage.

  8. Batch records including recipes, data curves, alarm records, and operation logs can be printed.

  9. Software functions can be customized according to customer requirements.

L. Utility Requirements

ItemDescription
Total Installed Power50 kW (380V–440V, 50Hz, 3 Phase, 5 Wire)

M. Main Technical Parameters

ItemDescription
Machine StructureIntegrated Type
Overall DimensionsApprox. 6000 × 2500 × 2500 mm
WeightApprox. 8 Tons
Recommended Product Loading CapacityMax. 100 kg/batch
Cooling MethodWater Cooling
Power Supply3 Phase 380V–440V

O. Verification Documents

SNNameQty
1Site Acceptance Test (SAT) Report1 Set
2Operation Manual1 Set
3Maintenance Manual1 Set
4Electrical Drawings1 Set
5Main Component Manuals1 Set
6Factory Acceptance Test (FAT) Report1 Set

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