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Command SJ-100F(T) GMP Freeze Dryer

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GMP Freeze Dryer

Model designation: SJ-100F(T) is the primary public model. SJIA-100F(T) may appear in factory records, nameplates, quotations, or earlier technical documents; both refer to the same SJIALAB equipment model.

Command SJ-100F(T) overview

Command SJ-100F(T) is a 1.0 m²-class GMP-oriented pharmaceutical freeze dryer and vial lyophilizer for process development, clinical supply and small-batch production. The current configuration basis uses four 450 × 600 mm product shelves plus one radiant shelf.

The product-shelf, condenser and vacuum systems are integrated with Command OS2.1 recipe operation. Optional SCADA, electronic-signature, audit-trail and batch-report functions must be defined in the project URS and quotation.

Key features

  • Four 450 × 600 mm product shelves for a nominal 1.08 m² loading surface.
  • Reference vial positions of up to 4,144 × Ø16 mm or 2,160 × Ø22 mm, subject to vial drawings and loading layout.
  • Shelf control below -60°C to +65°C, with project-specific configuration to -70°C.
  • Condenser planning basis of ≤ -85°C, 10 kg/24 h ice capacity and up to 15 kg/batch frosting capacity.
  • Optional top-stopper and 21 CFR Part 11-ready control functions are defined against the approved project scope.

Technical configuration

The values below reproduce the current SJ-100F(T) configuration basis in one aligned table. Final materials, utilities, shelf layout, component brands, documentation and performance acceptance criteria are confirmed against the buyer's URS and technical quotation.

ItemSpecification / materialQuantity / status
Chamber and product shelves
ChamberAISI 304L; AISI 316L optional1
Product shelvesAISI 304L; AISI 316L optional1 set
Shelf layout450 × 600 mm; 4 product shelves + 1 radiant shelf4 + 1
Reference vial positionsØ16 mm: 4,144; Ø22 mm: 2,160Layout-dependent
Chamber doorAcrylic or stainless-steel door1
Door lockingSafety-bolt locking system1 set
Product sensorsPt1004
Thermal-fluid sensorPt1001
Internal finishRa ≤ 0.4 µmPlanning basis
Equipment level0.5 mm/mPlanning basis
Minimum shelf temperature< -60°C; custom configuration to -70°CConfiguration
Maximum shelf temperature+65°CConfiguration
Shelf temperature uniformity±0.5°C after thermal balanceAcceptance basis
Shelf spacing100 mm; top-stopper configuration 80 mmConfiguration
Chamber constructionRectangular chamber; B1 cotton insulation; left- or right-hand opening; silicone-rubber door sealConfiguration
Condenser
Condenser materialAISI 304; AISI 316 optional1
Condenser coilInternal coil or round external-coil configuration1
Condenser sensorPt1001
Minimum condenser temperature≤ -85°CConfiguration
Ice capacity in 24 hours10 kg/24 hPlanning basis
Maximum frosting capacity15 kg/batchPlanning basis
Condenser typeRoundConfiguration
Refrigeration system
Compressors3 HP Tecumseh2
RefrigerantsR507 + R508BSystem charge
Oil separatorEmerson1
Pressure protectionDanfoss2
Pressure gaugesREFCO3
Expansion valvesDanfoss4
Unloaded shelf cooling+20°C to -40°C in ≤ 60 minPlanning basis
Unloaded condenser cooling+20°C to -40°C in ≤ 30 minPlanning basis
Vacuum system
Vacuum pumpDRV301
Pump isolation valveElectric valve1
Vacuum gaugesPosifa2
Final vacuum≤ 1 PaPlanning basis
Evacuation timeAtmosphere to 20 Pa in ≤ 30 minPlanning basis
Leakage rate5 × 10⁻³ Pa·m³/sAcceptance basis
Thermal-fluid circulation
Circulation pumpGrundfos1 system
Thermal fluid5 cSt Dow Corning silicone oil, low viscositySystem charge
Heater1,000 WConfiguration
Plate heat exchangerProject configurationConfiguration
Thermal-fluid sensorPt1001 system
Heating rate1°C/minPlanning basis
Controls, electricity and installation
Control platformSiemens S7-200 PLC; Command OS2.1 interface1 set
Electrical componentsSchneider breaker and AC contactorProject set
Operating modesManual and automatic freeze-drying; recipe managementIncluded
Total electrical load6.5 kW; 380 V, 50 Hz, 3-phase, or 220-240 V 3-phase configurationSite-specific
Machine constructionWall-mounted, GMP-oriented configuration1 system
Approximate weight650 kgPlanning basis
Suggested raw-material load10 kg/batch; maximum reference 15 kg/batchApplication-dependent
Documentation
Standard documentationOperation manual; maintenance manual; wiring drawings; main-component instructions1 set
Qualification documentationIQ/OQ/PQ documentation scope to be defined in the project quotationProject-specific

SJ-100F(T) product views

These images show SJ-100F(T) equipment configurations for visual reference. Final door, shelf, stoppering, instrumentation and utility arrangements depend on the approved project configuration.

Command SJ-100F(T) 1.0 square metre class GMP pharmaceutical freeze dryer shown open and closed
SJ-100F(T) open- and closed-door equipment views.

More Pictures for Reference

Application images and displayed values are planning references. Final shelf layout, loading basis, condenser capacity, utilities and project configuration are confirmed in the technical quotation.

Command SJ-100F(T) pharmaceutical freeze dryer and production lyophilizer reference
Command SJ-100F(T) pharmaceutical freeze dryer and production lyophilizer reference.
Command SJ-100F(T) product shelf and vial-loading system reference
Command SJ-100F(T) product shelf and vial-loading system reference.
Command SJ-100F(T) vacuum and condenser system reference
Command SJ-100F(T) vacuum and condenser system reference.
Command SJ-100F(T) PLC control and production-lyophilization reference
Command SJ-100F(T) PLC control and production-lyophilization reference.

Equipment and application videos

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