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Command SJ-200F(T)-30L GMP Freeze Dryer

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GMP Freeze Dryer

Model designation: SJ-200F(T)-30L is the primary public model. SJIA-200F(T)-30L may appear in factory records, nameplates, quotations, or earlier technical documents; both refer to the same SJIALAB equipment model.

Command SJ-200F(T)-30L overview

Command SJ-200F(T)-30L is a 2.16 m²-class GMP pharmaceutical freeze dryer and production lyophilizer for pilot production, process scale-up and controlled small-batch manufacturing. The standard planning basis uses eight 450 × 600 mm product shelves plus one radiant shelf; an alternative 450 × 720 mm shelf arrangement is available for project review.

Command OS2.1 supports recipe-based freeze-drying control, process monitoring and data handling. SCADA, electronic signatures, audit-trail functions and batch-reporting capabilities are optional and must be defined in the project URS and quotation.

Key features

  • GMP-oriented chamber, shelf, piping and control-system configuration for pharmaceutical and biotechnology applications.
  • Product shelf temperature control, vacuum management and condenser monitoring for repeatable lyophilization cycles.
  • Manual and automatic operating modes with recipe management, system alarms and historical process trending.
  • Optional SCADA functions can include controlled user access, electronic signatures, audit trails and batch reports for a 21 CFR Part 11-ready project configuration.
  • Suitable for vial lyophilization, bulk API, peptides, proteins, vaccines and other temperature-sensitive products after formulation- and cycle-specific assessment.

Technical configuration

The values below reproduce the current SJ-200F(T)-30L configuration basis in one aligned table. Final materials, utilities, shelf layout, component brands, documentation and performance acceptance criteria are confirmed against the buyer's URS and technical quotation.

ItemSpecification / materialQuantity
Chamber and product shelves
ChamberAISI 304L; AISI 316L optional1
Product shelvesAISI 304L; AISI 316L optional1 set
Standard shelf layout450 × 600 mm; 8 product shelves + 1 radiant shelf8 + 1
Alternative shelf layout450 × 720 mm; project-specific option7 + 1
Chamber doorAcrylic or stainless-steel door1
Door lockingSafety-bolt locking system1 set
Product sensorsPt1006
Thermal-fluid sensorPt1001
Internal finishRa ≤ 0.4 µmPlanning basis
Equipment level0.5 mm/mPlanning basis
Minimum shelf temperature≤ -60°C; custom configuration to -70°CConfiguration
Maximum shelf temperature+65°CConfiguration
Shelf temperature uniformity±1°C after thermal balanceAcceptance basis
Shelf spacing100 mm; top-stopper configuration 80 mmConfiguration
Chamber constructionRectangular chamber; B1 cotton insulation; left- or right-hand opening; silicone-rubber door sealConfiguration
Condenser
Condenser materialAISI 304; AISI 316 optional1
Condenser coilInternal coil or round external-coil configuration1
Condenser sensorPt1001
Minimum condenser temperature≤ -85°CConfiguration
Ice capacity in 24 hours20 kg/24 hPlanning basis
Maximum condenser frosting capacity30 kg/batchPlanning basis
Condenser typeRound1
Refrigeration system
CompressorsBitzer 4DES-5Y or similar2
RefrigerantR507 + R508BAs required
Oil separatorEmerson1
Pressure protectionDanfoss automatic protective devices2
Pressure gaugesREFCO3
Expansion valvesDanfoss4
Shelf cooling time, unloaded+20°C to -40°C in ≤ 60 minutesTest condition
Condenser cooling time, unloaded+20°C to -40°C in ≤ 30 minutesTest condition
Vacuum system
Vacuum pumpDRV401
Pump isolation valveElectric valve1
Vacuum gaugesPosifa2
Final vacuum≤ 1 PaAcceptance basis
Evacuation timeAtmospheric pressure to 20 Pa in ≤ 30 minutesTest condition
Vacuum leakage rate5 × 10-3 Pa·m³/sAcceptance basis
Thermal-fluid circulation
Circulation pumpGrundfos1 set
Thermal fluid5 cSt Dow Corning silicone oil, low viscosityAs required
Heaters2,000 W each2
Plate heat exchangersProject configuration2
Thermal-fluid sensorPt1001 set
Heating rate1°C/minPlanning basis
Controls, electricity and installation
Control platformSiemens S7-200 PLC; Command OS2.1 interface1 set
Electrical componentsSchneider breaker and AC contactorProject set
Operating modesManual and automatic freeze-drying; recipe managementIncluded
Total electrical load15 kW; 380 V, 50 Hz, 3-phase, or 220-240 V 3-phase configurationSite-specific
Machine constructionWall-mounted, GMP-oriented configuration1 system
Approximate weight1,500 kgPlanning basis
Suggested raw-material load20 kg/batchApplication-dependent
Documentation
Standard documentationOperation manual; maintenance manual; wiring drawings; main-component instructions1 set
Qualification documentationIQ/OQ/PQ documentation scope to be defined in the project quotationOptional scope

SJ-200F(T)-30L product views

These images show SJ-200F(T)-30L equipment configurations for visual reference. Final door, shelf, stoppering, instrumentation and utility arrangements depend on the approved project configuration.

Command SJ-200F(T)-30L GMP pharmaceutical freeze dryer shown with open and closed chamber door
SJ-200F(T)-30L open- and closed-door equipment views.
SJ-200F(T)-30L production lyophilizer equipment reference in the workshop
SJ-200F(T)-30L workshop equipment reference.

More Pictures for Reference

Application images and displayed values are planning references. Final shelf layout, loading basis, condenser capacity, utilities and project configuration are confirmed in the technical quotation.

Command SJ-200F(T)-30L pharmaceutical freeze dryer and production lyophilizer reference
Command SJ-200F(T)-30L pharmaceutical freeze dryer and production lyophilizer reference.
Command SJ-200F(T)-30L product shelf and vial loading system reference
Command SJ-200F(T)-30L product shelf and vial-loading system reference.
Command SJ-200F(T)-30L vacuum and condenser system for pharmaceutical freeze drying
Command SJ-200F(T)-30L vacuum and condenser-system reference.
Command SJ-200F(T)-30L PLC control and production lyophilization reference
Command SJ-200F(T)-30L control-system and production-lyophilization reference.

Equipment and application videos

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