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Command SJ-500F(T) GMP Freeze Dryer

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GMP Freeze Dryer

Model designation: SJ-500F(T) is the primary public model. SJIA-500F(T) may appear in factory records, nameplates, quotations, or earlier technical documents; both refer to the same SJIALAB equipment model.

Command SJ-500F(T) overview

Command SJ-500F(T) is a 5.4 m² GMP-oriented pharmaceutical freeze dryer and production lyophilizer for larger clinical, commercial and controlled manufacturing batches. The current configuration basis uses ten 600 × 900 mm product shelves plus one radiant shelf.

The platform combines product-shelf temperature control, condenser monitoring, vacuum management and Command OS2.1 recipe operation. Refrigeration variants, stoppering, SCADA and 21 CFR Part 11-ready functions must be confirmed in the buyer URS and project quotation.

Key features

  • Ten 600 × 900 mm product shelves for a nominal 5.4 m² loading surface.
  • Reference vial positions of up to 20,720 × Ø16 mm or 10,800 × Ø22 mm, subject to vial drawings and loading layout.
  • Shelf control below -55°C to +65°C with ±1°C uniformity after thermal balance.
  • Standard condenser planning basis of ≤ -65°C, with an optional cascade configuration to ≤ -85°C.
  • Alternative 500F-A and 500F-B refrigeration configurations are selected during engineering review.

Technical configuration

The values below reproduce the current SJ-500F(T) configuration basis in one aligned table. Final materials, utilities, shelf layout, component brands, documentation and performance acceptance criteria are confirmed against the buyer's URS and technical quotation.

ItemSpecification / materialQuantity / status
Chamber and product shelves
ChamberAISI 304L; AISI 316L optional1
Product shelvesAISI 304L; AISI 316L optional1 set
Shelf layout600 × 900 mm; 10 product shelves + 1 radiant shelf10 + 1
Reference vial positionsØ16 mm: 20,720; Ø22 mm: 10,800Layout-dependent
Chamber doorAcrylic or stainless-steel door1
Door lockingSafety-bolt locking system1 set
Product sensorsPt10010
Thermal-fluid sensorPt1001
Internal finishRa ≤ 0.4 µmPlanning basis
Equipment level0.5 mm/mPlanning basis
Minimum shelf temperature< -55°CConfiguration
Maximum shelf temperature+65°CConfiguration
Shelf temperature uniformity±1°C after thermal balanceAcceptance basis
Shelf spacing100 mm; top-stopper configuration 80 mmConfiguration
Chamber constructionRectangular chamber; B1 cotton insulation; left- or right-hand opening; silicone-rubber door sealConfiguration
Condenser
Condenser materialAISI 304; AISI 316 optional1
Condenser coilInternal coil1
Condenser sensorPt1001
Minimum condenser temperature≤ -65°C; optional dual-compressor configuration to ≤ -85°CConfiguration
Ice capacity in 24 hours60 kg/24 hPlanning basis
Maximum frosting capacity80 kg/batchPlanning basis
Condenser typeCoil configurationConfiguration
Refrigeration system
500F-A compressor20 HP, dual-stage1
500F-B compressors12 HP, cascade2
RefrigerantsR507A; 500F-B uses R507 + R508BVariant-specific
Oil separatorEmerson1
Pressure protectionDanfoss2
Pressure gaugesREFCO3
Expansion valvesDanfoss4
Unloaded shelf cooling+20°C to -40°C in ≤ 60 minPlanning basis
Unloaded condenser cooling+20°C to -40°C in ≤ 30 minPlanning basis
Vacuum system
Vacuum pumpDRV901
Pump isolation valveElectric valve1
Vacuum gaugesPosifa Pirani sensor; CMV optional2
Final vacuum≤ 1 PaPlanning basis
Evacuation timeAtmosphere to 20 Pa in ≤ 30 minPlanning basis
Leakage rate5 × 10⁻³ Pa·m³/sAcceptance basis
Thermal-fluid circulation
Circulation pumpMagnetic pump1 system
Thermal fluid5 cSt Dow Corning silicone oilSystem charge
Heaters3,000 W each2
Plate heat exchangerProject configurationConfiguration
Thermal-fluid sensorPt1001 system
Heating rate≥ 1°C/minPlanning basis
Controls, electricity and installation
Control platformSiemens S7-200 PLC; Command OS2.1 interface1 set
Electrical componentsSchneider breaker and AC contactorProject set
Operating modesManual and automatic freeze-drying; recipe managementIncluded
Total electrical load35 kWPlanning basis
Power supply380-420 V, 50/60 Hz, 3-phase, or 220-240 V 3-phase configurationSite-specific
Machine constructionWall-mounted, GMP-oriented configuration1 system
Approximate weight3,200 kgPlanning basis
Documentation
Standard documentationOperation manual; maintenance manual; wiring drawings; main-component instructions1 set
Qualification documentationIQ/OQ/PQ documentation scope to be defined in the project quotationProject-specific

More Pictures for Reference

Application images and displayed values are planning references. Final shelf layout, loading basis, condenser capacity, utilities and project configuration are confirmed in the technical quotation.

Command SJ-500F(T) pharmaceutical freeze dryer and production lyophilizer reference
Command SJ-500F(T) pharmaceutical freeze dryer and production lyophilizer reference.
Command SJ-500F(T) product shelf and vial-loading system reference
Command SJ-500F(T) product shelf and vial-loading system reference.
Command SJ-500F(T) vacuum and condenser system reference
Command SJ-500F(T) vacuum and condenser system reference.
Command SJ-500F(T) PLC control and production-lyophilization reference
Command SJ-500F(T) PLC control and production-lyophilization reference.

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