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Command SJ-50F(T) GMP Freeze Dryer

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GMP Freeze Dryer

Model designation: SJ-50F(T) is the primary public model. SJIA-50F(T) may appear in factory records, nameplates, quotations, or earlier technical documents; both refer to the same SJIALAB equipment model.

Command SJ-50F(T) overview

Command SJ-50F(T) is a compact 0.5 m²-class GMP-oriented pharmaceutical freeze dryer and vial lyophilizer for formulation work, clinical batches and controlled small-batch production. The current configuration basis uses four 350 × 400 mm product shelves plus one radiant shelf.

The system combines product-shelf temperature control, condenser monitoring and vacuum management with Command OS2.1 recipe operation. Optional SCADA, electronic-signature, audit-trail and batch-report functions must be defined in the project URS and quotation.

Key features

  • Compact wall-mounted configuration for pharmaceutical and biotechnology freeze-drying projects.
  • Reference vial positions: Ø16 mm vials, 550 per shelf × 4 shelves = 2,200; Ø22 mm vials, 288 per shelf × 4 shelves = 1,152. Final capacity depends on the confirmed vial dimensions and loading layout.
  • Shelf control from below -60°C to +65°C, with a project-specific -70°C option.
  • Condenser planning basis of ≤ -85°C, 8 kg/24 h ice capacity and up to 10 kg/batch frosting capacity.
  • Manual and automatic freeze-drying modes with recipe management, alarms and process monitoring.
  • Optional top-stopper and 21 CFR Part 11-ready control functions are defined against the approved project scope.

Technical configuration

The values below reproduce the current SJ-50F(T) configuration basis in one aligned table. Final materials, utilities, shelf layout, component brands, documentation and performance acceptance criteria are confirmed against the buyer's URS and technical quotation.

ItemSpecification / materialQuantity / status
Chamber and product shelves
ChamberAISI 304L; AISI 316L optional1
Product shelvesAISI 304L; AISI 316L optional1 set
Shelf layout350 × 400 mm; 4 product shelves + 1 radiant shelf4 + 1
Reference vial positionsØ16 mm: 550 per shelf × 4 = 2,200; Ø22 mm: 288 per shelf × 4 = 1,152Layout-dependent
Chamber doorAcrylic or stainless-steel door1
Door lockingSafety-bolt locking system1 set
Product sensorsPt1004
Thermal-fluid sensorPt1001
Internal finishRa ≤ 0.4 µmPlanning basis
Equipment level0.5 mm/mPlanning basis
Minimum shelf temperature< -60°C; custom configuration to -70°CConfiguration
Maximum shelf temperature+65°CConfiguration
Shelf temperature uniformity±1°C after thermal balanceAcceptance basis
Shelf spacing100 mm; top-stopper configuration 80 mmConfiguration
Chamber constructionRectangular chamber; B1 cotton insulation; left- or right-hand opening; silicone-rubber door sealConfiguration
Condenser
Condenser materialAISI 304; AISI 316 optional1
Condenser coilInternal coil or round external-coil configuration1
Condenser sensorPt1001
Minimum condenser temperature≤ -85°CConfiguration
Ice capacity in 24 hours8 kg/24 hPlanning basis
Maximum frosting capacity10 kg/batchPlanning basis
Condenser typeRoundConfiguration
Refrigeration system
Compressors2 HP2
RefrigerantsR507 + R508BSystem charge
Oil separatorEmerson or similar1
Pressure protectionDanfoss2
Pressure gaugesREFCO or similar3
Expansion valvesDanfoss4
Unloaded shelf cooling+20°C to -40°C in ≤ 60 minPlanning basis
Unloaded condenser cooling+20°C to -40°C in ≤ 30 minPlanning basis
Vacuum system
Vacuum pumpDRV24, 24 m³/h1
Pump isolation valveElectric valve1
Vacuum gaugesPosifa2
Final vacuum≤ 1 PaPlanning basis
Evacuation timeAtmosphere to 20 Pa in ≤ 30 minPlanning basis
Leakage rate5 × 10⁻³ Pa·m³/sAcceptance basis
Thermal-fluid circulation
Circulation pumpGrundfos1 system
Thermal fluid5 cSt Dow Corning silicone oil, low viscositySystem charge
Heater500 WConfiguration
Plate heat exchangerProject configurationConfiguration
Thermal-fluid sensorPt1001 system
Heating rate1°C/minPlanning basis
Controls, electricity and installation
Control platformSiemens S7-200 PLC; Command OS2.1 interface1 set
Electrical componentsSchneider breaker and AC contactorProject set
Operating modesManual and automatic freeze-drying; recipe managementIncluded
Total electrical load5.5 kW; 380 V, 50 Hz, 3-phase, or 220-240 V 3-phase configurationSite-specific
Machine constructionWall-mounted, GMP-oriented configuration1 system
Net weightApprox. 480 kgPlanning basis
Gross weightApprox. 580 kgPlanning basis
Packing dimensions850 × 1450 × 1980 mmPlanning basis
Suggested raw-material load5 kg/batchApplication-dependent
Documentation
Standard documentationOperation manual; maintenance manual; wiring drawings; main-component instructions1 set
Qualification documentationIQ/OQ/PQ documentation scope to be defined in the project quotationProject-specific

SJ-50F(T) product views

These images show SJ-50F(T) equipment configurations for visual reference. Final door, shelf, stoppering, instrumentation and utility arrangements depend on the approved project configuration.

Command SJ-50F(T) compact pharmaceutical freeze dryer with transparent chamber door
SJ-50F(T) transparent-door equipment reference.
Command SJ-50F(T) compact GMP-oriented lyophilizer with stainless-steel chamber door
SJ-50F(T) stainless-steel-door equipment reference.

More Pictures for Reference

Application images and displayed values are planning references. Final shelf layout, loading basis, condenser capacity, utilities and project configuration are confirmed in the technical quotation.

Command SJ-50F(T) pharmaceutical freeze dryer and production lyophilizer reference
Command SJ-50F(T) pharmaceutical freeze dryer and production lyophilizer reference.
Command SJ-50F(T) product shelf and vial-loading system reference
Command SJ-50F(T) product shelf and vial-loading system reference.
Command SJ-50F(T) vacuum and condenser system reference
Command SJ-50F(T) vacuum and condenser system reference.
Command SJ-50F(T) PLC control and production-lyophilization reference
Command SJ-50F(T) PLC control and production-lyophilization reference.

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