食品凍乾機
SJ-FFD-50 寵物食品凍乾產線:英文 3D 工藝示意
100 秒英文 SJ-FFD-50 工藝動畫,展示肉料切丁、裝盤、預凍、料架導軌轉移與後部冷阱。500 kg/batch 為參考鮮料裝載量,不是凍乾成品重量。
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這是 SJ-FFD-50 工業寵物食品產線的渲染工藝概念,不是工廠實拍或已調試客戶專案。上層料架進入凍乾倉,下部轉移車留在外面;後部製冷盤管把昇華水蒸氣捕集成冰。5,000 kg 冷庫標籤表示凍品庫存示例,不是預凍吞吐量。
設備選型要點
- SJ-FFD-50:50 m² 有效擱板面積,約 500 kg 鮮料/批,僅供選型規劃。
- 5,000 kg 凍品庫存示例相當於十個參考批次,不是日產量或凍乾成品重量。
- 圖示擱板 −15 至 −25°C、冷阱 −45°C 僅為裝料前預冷參考,不是通用乾燥配方。
- 轉移過程展示 FFD-50 參考結構;其他型號的料架數量、擱板組和導軌以專案圖紙為準。
相關設備與技術指南
英文畫面字幕
以下為動畫中的英文畫面字幕,不是已核驗的語音逐字稿或已驗證的工藝配方,須結合上面的選型說明閱讀。
- Compact, integrated meat dicing Load, compress, feed and dice the meat in a compact workstation.
- Feed ram → cutting grid → cross-cut knife The grid forms square meat strands. The cross-cut knife separates individual cubes into the tray.
- Uniform meat cubes, ready for tray loading Inspect the separated meat cubes, then prepare the filled trays for rack loading.
- Load the trays onto the open, double-row rack Spread the product evenly and place the trays on the rack support arms.
- Move the loaded rack into the freezer The transfer trolley carries the rack from the preparation room to the upper-left freezer.
- Store the frozen product until its drying batch is scheduled Freezer storage: 5,000 kg. SJ-FFD-50 reference batch load: 500 kg.
- Pre-cool the dryer before taking product out of storage Suggested loading preparation: shelves −15 to −25°C; internal cold trap −45°C.
- Move the frozen rack to the prepared dryer The lower transfer trolley supports the upper material rack during transport.
- Align the external trolley with the chamber rails Match the rail spacing and transfer height before moving the upper rack.
- Roll the upper rack into the chamber The rack and trays enter between two stationary shelf banks. The trolley stays outside.
- Withdraw the empty transfer trolley Only the upper rack and product trays enter the chamber. The floor trolley retreats.
- Close the door and start the validated drying recipe Confirm the seal, internal cold-trap readiness and control interlocks before evacuation.
- Water vapor moves to the INTERNAL rear coil bank Ice sublimates from the product and deposits on the refrigerated serpentine coils.
- Reduce residual moisture to the validated endpoint Continue the recipe and verify the required moisture or water-activity endpoint.
- Return the upper rack onto the external trolley After controlled repressurization, open the door and reconnect the trolley for unloading.
- Inspect and seal in moisture-barrier packaging Complete the batch with inspection, weighing and moisture-protective sealing.