食品凍乾機

SJ-FFD-50 寵物食品凍乾產線:英文 3D 工藝示意

發佈於 1 min 40 sec

100 秒英文 SJ-FFD-50 工藝動畫,展示肉料切丁、裝盤、預凍、料架導軌轉移與後部冷阱。500 kg/batch 為參考鮮料裝載量,不是凍乾成品重量。

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這是 SJ-FFD-50 工業寵物食品產線的渲染工藝概念,不是工廠實拍或已調試客戶專案。上層料架進入凍乾倉,下部轉移車留在外面;後部製冷盤管把昇華水蒸氣捕集成冰。5,000 kg 冷庫標籤表示凍品庫存示例,不是預凍吞吐量。

設備選型要點

  • SJ-FFD-50:50 m² 有效擱板面積,約 500 kg 鮮料/批,僅供選型規劃。
  • 5,000 kg 凍品庫存示例相當於十個參考批次,不是日產量或凍乾成品重量。
  • 圖示擱板 −15 至 −25°C、冷阱 −45°C 僅為裝料前預冷參考,不是通用乾燥配方。
  • 轉移過程展示 FFD-50 參考結構;其他型號的料架數量、擱板組和導軌以專案圖紙為準。

英文畫面字幕

以下為動畫中的英文畫面字幕,不是已核驗的語音逐字稿或已驗證的工藝配方,須結合上面的選型說明閱讀。

下載英文字幕(WebVTT)

  1. Compact, integrated meat dicing Load, compress, feed and dice the meat in a compact workstation.
  2. Feed ram → cutting grid → cross-cut knife The grid forms square meat strands. The cross-cut knife separates individual cubes into the tray.
  3. Uniform meat cubes, ready for tray loading Inspect the separated meat cubes, then prepare the filled trays for rack loading.
  4. Load the trays onto the open, double-row rack Spread the product evenly and place the trays on the rack support arms.
  5. Move the loaded rack into the freezer The transfer trolley carries the rack from the preparation room to the upper-left freezer.
  6. Store the frozen product until its drying batch is scheduled Freezer storage: 5,000 kg. SJ-FFD-50 reference batch load: 500 kg.
  7. Pre-cool the dryer before taking product out of storage Suggested loading preparation: shelves −15 to −25°C; internal cold trap −45°C.
  8. Move the frozen rack to the prepared dryer The lower transfer trolley supports the upper material rack during transport.
  9. Align the external trolley with the chamber rails Match the rail spacing and transfer height before moving the upper rack.
  10. Roll the upper rack into the chamber The rack and trays enter between two stationary shelf banks. The trolley stays outside.
  11. Withdraw the empty transfer trolley Only the upper rack and product trays enter the chamber. The floor trolley retreats.
  12. Close the door and start the validated drying recipe Confirm the seal, internal cold-trap readiness and control interlocks before evacuation.
  13. Water vapor moves to the INTERNAL rear coil bank Ice sublimates from the product and deposits on the refrigerated serpentine coils.
  14. Reduce residual moisture to the validated endpoint Continue the recipe and verify the required moisture or water-activity endpoint.
  15. Return the upper rack onto the external trolley After controlled repressurization, open the door and reconnect the trolley for unloading.
  16. Inspect and seal in moisture-barrier packaging Complete the batch with inspection, weighing and moisture-protective sealing.

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