食品冻干机
SJ-FFD-50 宠物食品冻干产线:英文 3D 工艺示意
100 秒英文 SJ-FFD-50 工艺动画,展示肉料切丁、装盘、预冻、料架导轨转移与后部冷阱。500 kg/batch 为参考鲜料装载量,不是冻干成品重量。
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这是 SJ-FFD-50 工业宠物食品产线的渲染工艺概念,不是工厂实拍或已调试客户项目。上层料架进入冻干仓,下部转移车留在外面;后部制冷盘管把升华水蒸气捕集成冰。5,000 kg 冷库标签表示冻品库存示例,不是预冻吞吐量。
设备选型要点
- SJ-FFD-50:50 m² 有效搁板面积,约 500 kg 鲜料/批,仅供选型规划。
- 5,000 kg 冻品库存示例相当于十个参考批次,不是日产量或冻干成品重量。
- 图示搁板 −15 至 −25°C、冷阱 −45°C 仅为装料前预冷参考,不是通用干燥配方。
- 转移过程展示 FFD-50 参考结构;其他型号的料架数量、搁板组和导轨以项目图纸为准。
相关设备与技术指南
英文画面字幕
以下为动画中的英文画面字幕,不是已核验的语音逐字稿或已验证的工艺配方,须结合上面的选型说明阅读。
- Compact, integrated meat dicing Load, compress, feed and dice the meat in a compact workstation.
- Feed ram → cutting grid → cross-cut knife The grid forms square meat strands. The cross-cut knife separates individual cubes into the tray.
- Uniform meat cubes, ready for tray loading Inspect the separated meat cubes, then prepare the filled trays for rack loading.
- Load the trays onto the open, double-row rack Spread the product evenly and place the trays on the rack support arms.
- Move the loaded rack into the freezer The transfer trolley carries the rack from the preparation room to the upper-left freezer.
- Store the frozen product until its drying batch is scheduled Freezer storage: 5,000 kg. SJ-FFD-50 reference batch load: 500 kg.
- Pre-cool the dryer before taking product out of storage Suggested loading preparation: shelves −15 to −25°C; internal cold trap −45°C.
- Move the frozen rack to the prepared dryer The lower transfer trolley supports the upper material rack during transport.
- Align the external trolley with the chamber rails Match the rail spacing and transfer height before moving the upper rack.
- Roll the upper rack into the chamber The rack and trays enter between two stationary shelf banks. The trolley stays outside.
- Withdraw the empty transfer trolley Only the upper rack and product trays enter the chamber. The floor trolley retreats.
- Close the door and start the validated drying recipe Confirm the seal, internal cold-trap readiness and control interlocks before evacuation.
- Water vapor moves to the INTERNAL rear coil bank Ice sublimates from the product and deposits on the refrigerated serpentine coils.
- Reduce residual moisture to the validated endpoint Continue the recipe and verify the required moisture or water-activity endpoint.
- Return the upper rack onto the external trolley After controlled repressurization, open the door and reconnect the trolley for unloading.
- Inspect and seal in moisture-barrier packaging Complete the batch with inspection, weighing and moisture-protective sealing.