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SJ-FFD-100 Industrial Food Freeze Dryer - 100 m2, Approx. 1000 kg/batch

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Industrial Food Freeze Dryer

FFD-100 is an industrial food freeze dryer and food lyophilizer system with 100 m2 shelf area, approximately 1000 kg/batch reference fresh load and 1200 kg/batch condenser ice capacity for factory production.

Model designation: SJ-FFD-100 is the primary public model. SJIA-FFD-100 may appear in factory records, nameplates, quotations, or earlier technical documents; both refer to the same SJIALAB equipment model.

FFD-100 industrial food freeze dryer overview

The FFD-100 provides 100 m2 of usable shelf area and an approximate fresh-material reference of 1000 kg/batch. It is intended for factories with a stable daily raw-material supply that need a full industrial line rather than several smaller commercial machines.

Common project applications include fruit and vegetables, coffee and beverage ingredients, pet food, and regular contract-production batches. Capacity must be confirmed against product thickness, tray loading density, initial water content, condenser load, cycle duration, and the number of batches required per day.

FFD-100 key specifications

Reference fresh-material loadApprox. 1000 kg/batch
Usable shelf area100 m2
Ice-condenser capacity1200 kg/batch
Shelf arrangement(18 + 1 radiant) x 2
Shelf / tray dimension600 x 4800 mm
Shelf temperature range-45 to +70 °C
Ultimate vacuumAt or below 10 Pa
Heating methodRadiant shelves with circulating thermal oil
Control systemSiemens PLC and touchscreen; automatic and manual modes
Approximate installed powerApprox. 150 kW
Approximate overall dimensionsApprox. 9000 x 2800 x 3200 mm
Approximate machine weightApprox. 14000 kg

Why shelf area matters more than a catalog batch number

The FFD model number corresponds to usable shelf area in square meters. The stated batch load is a planning reference for fresh material. Thin fruit slices, coffee extract, cooked meals, seafood, and pet-food pieces place different water and heat-transfer loads on the same shelf area, so final sizing should use real product data.

Production-line configuration

FFD-100 can be reviewed with in-chamber freezing or a separate blast-freezing / IQF workflow. Tray size, cart count, loading direction, refrigeration, vacuum-pump set, recipe control, data export, cleaning access, and CIP-related options are confirmed during project engineering.

The machine is only one part of the line. Pre-freezing capacity, raw-material preparation, tray handling, unloading, moisture-protective packaging, utilities, and maintenance access should be planned at the same time.

Compare FFD-100 with nearby FFD models

The closest standard capacity alternatives are FFD-50 and FFD-130. Use the FFD model comparison for the complete 50-250 m2 range, or review the industrial food freeze dryer capacity guide before requesting a quotation.

FFD-100 FAQ

Does 1000 kg/batch apply to every food?

No. It is an approximate fresh-material reference. Product thickness, water content, tray fill, cycle time, and final moisture can move the practical load above or below the catalog figure.

What information is needed to size this model?

Send the product, fresh kilograms per day, piece or layer thickness, target moisture, preferred freezing method, available utilities, room dimensions, and expected operating schedule.

Can the line be configured for pet food, coffee, or ready meals?

Yes, but sanitation, odor management, tray loading, recipe settings, and packaging must be reviewed for the selected product family.

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Share your material and target batch size. An engineer will confirm the suitable configuration and the details needed for a firm quotation.

SJ Scientific Limited handles international sales and project contracts; Ningbo Sjia Instrument Co., Ltd. provides manufacturing and engineering support.

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