SJ Scientific Freeze Drying & Thermal Control Solutions

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Command SJ-300F(T)

GMP Production Systems

Command SJ-300F(T)

GMP Compliance 3.2m2 shelves load; Shelf Temp :-65C to 65C Vacuum Control ESignatures(21 CFR Part 11)

Overview:

  • Command OS2.1 control system was developed to meet the lyophilization requirements of today’s pharmaceutical and biotechnology applications.

  • The system packs the highest level process control and flexibility into a software package that is as easy to use as it is multi-functional.

  • The SCADA system solution to deliver superior functionality, as well as faster, more intelligent control of 

  • the freeze-drying process and related functions.

Key Features:

Graphical synoptic display with real-time system status. Full system alarming. 

Historical data trending, with quick export capability. 

Power outage protection including product recovery routines. 

Comprehensive programming of unlimited custom recipes. 

Semiautomatic and fully automatic modes of operation. Available optional features include automatic Batch 

Reports.


21 CFR Part 11 Compliance CapabilitiesE-Signatures attached to all recipe changes. 

Secure Database alarms and events database. 

Proficy Historian for 

secured historical data archiving. Full security integration with the Microsoft Windows operating system 

environment


Specification

1.Command SJ-300F(T)

Chamber

Name

Model/Specifications/Material

Number

Chamber

AISI 304L /316L

1

Shelves

AISI 304L /316L

1

Shelf Size

500 X800

8+1

Chamber Door

Acrylic or stainless door

1

Via load capacity

VialsØ16mm (reference):12400 pcs; Vials Ø22mm:6336 pcs

Door lock system with safe bolt

1set

Product sensors

Pt-100

4

Temperature sensors(thermal fluid)

Pt-100

1


Performance parameters

Finish

Ra≤0.4µm

Level

0.5mm/m

Shelves temperature Min

<-60℃

Shelves temperature Max

* 65℃

Shelves temperature uniformity

±1°C(after balance)

Spacing

100mm (Top stopper type is 80mm)

Chamber type

Rectangular

Insulation

B1 Cotton insulation

Open direction

Left or right

Sealing strips for doors

Silicon rubber


Condenser (with coiled pipe)

Name

Model/Specifications/Material

Number

Condenser

AISI 304 ,316 optional

1

Condenser coiled pipe

Coil inside

1

Temperature sensors(condenser)

Pt-100

1

Condenser Performance:

Coiled temperature Min

≤-65℃ (Optional two compressor system is -85℃)

ice capacity in 24hour

30kg

Condenser frosting capacity

Max 50kg/batch

Condenser type

Coils


Refrigeration system:

Name

Model/Specifications/Material

Number

Compressor model and number

15HP dual stage compressor(300F-A)

1

7HP compressor cascade(300F-B)

2

Refrigerant

R507A (500F-B:R507+R508B)

Right quantity

Oil separator

Emerson

1

Automatic protective device for pressure

DANFOSS

2

Pressure meter

REFCO

3

Expansion valve

DANFOSS

4


Cooling performance:

Shelf cooling time (without load)

from 20 to  -40°℃ ≤ 60 minutes

Condenser cooling time(without load)

from 20 to  -40°C ≤ 30 minutes


Vacuum System:

Name

Model/Specifications/Material

Number

Vacuum pump

DRV90

1

Isolation valve of pump well

Electric valve

1

Vacuum gauge

Posifa(Pirani sensor,CMV optional)

2


Vacuum Performance:

Final vacuum

<=1Pa

Evacuation time

From atm to 20pa≤30min

Leakage rate

5×10-3pa.m3/sec


Circulation system

Name

Model/Specifications/Material

Circulation pump

Grundfos

Thermal fluid

5cs,USA Dowcorning Silicon oil (low viscosity)

Heater

2000w

2

Plate heat exchanger

Temperature sensors(thermal fluid)

Pt-100

Heating Performace

Heating rate

≥ 1°C/min


Electric control system

Name

Model/Specifications/Material

Number

Electric standard

IEEE

PLC

Simens S7-200

1

Breaker

schneider

AC contactor

schneider


Software function

Freeze drying (switch the type between manual and automatic randomly)

Technique setting (recipe management)

Optional of SCADA system


Utility list

Electricity-total electrical load:15Kw (380V-420v, 50/60Hz, 3Phase) or 220V-240V 3 phase

Machine construction:Wall mounted ,GMP type

Weight (appox):2500KG

Document:

Operation manual

Maintenance manual

Wiring drawing

Instruction for the main parts

PQ,OQ,IQ Document

Picture for reference

Why same model but the pictures are different?
--because we can make freeze dryer according to customer's special requirement.
Command SJ-100F(T)

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