Command SJ-100F(T)

GMP Production Systems

GMP Compliance 1.0m2 shelves load; Shelf Temp :-65C to 65C Vacuum Control ESignatures(21 CFR Part 11)

Command OS2.1 control system was developed to meet the lyophilization requirements of today’s pharmaceutical and biotechnology applications.
The system packs the highest level process_x0002_control and flexibility into a software package that is as easy to use as it is multi-functional.
The SCADA system solution to deliver superior functionality, as well as faster, more intelligent control of the freeze-drying process and related functions.

Graphical synoptic display with real-time system status. Full system alarming.

Historical data trending, with quick export capability. Power outage protection including product recovery routines.

Comprehensive programming of unlimited custom recipes. Semiautomatic and fully automatic modes of operation.

Available optional features include automatic Batch Reports

Chamber

Name	Model/Specifications/Material	Number
Chamber	AISI 304L /316L	1
Shelves	AISI 304L /316L	1
Shelf Size	450*600	4+1
vials load capaticy:dia 16mm:4144 pcs;	vials load capaticy:dia 22mm:2160- pcs;
Chamber Door	Acrylic or stainless door	1
Door lock system with safe bolt		1set
Product sensors	Pt-100	4
Temperature sensors(thermal fluid)	Pt-100	1

Performace

Finish	Ra≤0.4µm
Level	0.5mm/m
Shelves temperature Min	＜-60℃ (canbe special made to -70C)
Shelves temperature Max	+65℃
Shelves temperature uniformity	±0.5 °C(after balance）
Spacing	100mm (Top stopper type is 80mm)
Chamber type	Rectangular
Insulation	B1 Cotton insulation
Open direction	Left or right
Sealing strips for doors	Silicon rubber

Condenser

Name	Model/Specifications/Material	Number
Condenser	AISI 304 ,316 optional	1
Condenser coiled pipe	Coil inside or round type(coil outside)	1
Temperature sensors(condenser)	Pt-100	1

performance

Coiled temperature Min	≤-85℃
ice capacity in 24hour	10kg
Condenser frosting capacity	Max 15kg/batch
Condenser type	round

Refrige system

Name	Model/Specifications/Material	Number
Compressor model and number	3HP Tecumseh	2
Refrigerant	R507+R508B	Right quantity
Oil separator	Emerson	1
Automatic protective device for pressure	DANFOSS	2
Pressure meter	REFCO	3
Expansion valve	DANFOSS	4

performance

Shelf cooling time (without load)	+20 ～ -40°C ≤ 60 minutes
Condenser cooling time(without load)	+20 ～ -40°C ≤ 30 minutes

Vacuum system

Name	Model/Specifications/Material	Number
Vacuum pump	DRV30	1
Isolation valve of pump well	Electric valve	1
Vacuum gauge	Posifa	2

Performance

Final vacuum	⇐1Pa
Evacuation time	From atm to 20pa≤30min
Leakage rate	5×10-3pa.m3/sec

Recycling system

Name	Model/Specifications/Material
Circulation pump	Grundfos
Thermal fluid	5cs,USA Dowcorning Silicon oil (low viscosity)
Heater	1000w
Plate heat exchanger
Temperature sensors(thermal fluid)	Pt-100
Heating rate	1°C/min

Electricity

Name	Model/Specifications/Material	Number
Electric standard	IEEE
PLC	Simens S7-200	1
Breaker	schneider
AC contactor	schneider

Freeze drying (switch the type between manual and automatic randomly)
Technique setting (recipe management)

Utility

Electricity-total electrical load	6.5Kw (380V, 50Hz, 3Phase) or 220V-240V 3 phase

Machine construction	Wall mounted ,GMP type
Weight (appox)	650KG
Capacity of raw material for freeze drying(suggestive value)	10kg/batch,max 15kg

cerification documents system The details of verification documents system

Document:

Operation manual
Maintenance manual
Wiring drawing
Instruction for the main parts
PQ,OQ,IQ Document

Picture for reference:

why the pictures are different:we can make the Freeze Dryer according to customer's requirement.