SJ Scientific Freeze Drying & Thermal Control Solutions

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CommandSJ-200F(T)-30L

GMP Production Systems

CommandSJ-200F(T)-30L

GMP Compliance 2.16m2 shelves load; Shelf Temp :-65C to 65C Vacuum Control ESignatures(21 CFR Part 11)


  • Command OS2.1 control system was developed to meet the lyophilization requirements of today’s 

pharmaceutical and biotechnology applications.

  • The system packs the highest level process_x0002_control and flexibility into a software package that is 

as easy to use as it is multi-functional.

  • The SCADA system solution to deliver superior functionality, as well as faster, more intelligent control of 

the freeze-drying process and related functions.

Key Features: 

Graphical synoptic display with real-time system status. Full system alarming. Historical data trending, with quick export capability. Power outage protection including product recovery routines. Comprehensive programming of unlimited custom recipes. Semiautomatic and fully automatic modes of operation. Available optional features include automatic Batch Reports


21 CFR Part 11 Compliance CapabilitiesE-Signatures attached to all recipe changes. Secure Database alarms and events database. Proficy Historian for 

secured historical data archiving. Full security integration with the Microsoft Windows operating system environment


Specification: 

Chamber

Name

Model/Specifications/Material

Number

Chamber

AISI 304L /316L

1

Shelves

AISI 304L /316L

1

Shelf Size

450*600mm

8+1


Or optional 450 X 720 mm

7+1

Chamber Door

Acrylic or stainless door

1

Door lock system with safe bolt


1set

Product sensors

Pt-100

6

Temperature sensors(thermal fluid)

Pt-100

1

Performance

Finish

Ra≤0.4µm

Level

0.5mm/m

Shelves temperature Min

<-60℃ or custom-made to -70℃

Shelves temperature Max

+65℃

Shelves temperature uniformity

±1°C(after balance)

Spacing

100mm (Top stopper type is 80mm)

Chamber type

Rectangular

Insulation

B1 Cotton insulation

Open direction

Left or right

Sealing strips for doors

Silicon rubber


Condenser

Name

Model/Specifications/Material

Number

Condenser

AISI 304 ,316 optional

1

Condenser coiled pipe

Coil inside or round type(coil outside)

1

Temperature sensors(condenser)

Pt-100

1

Performance

Coiled temperature Min

≤-85℃

ice capacity in 24hour

20kg

Condenser frosting capacity

Max 30kg/batch

Condenser type

round


Refrige system

Name

Model/Specifications/Material

Number

Compressor model and number

Bitzer 4DES-5Y(or similiar)

2

Refrigerant

R507+R508B

Right quantity

Oil separator

Emerson

1

Automatic protective device for pressure

DANFOSS

2

Pressure meter

REFCO

3

Expansion valve

DANFOSS

4

Performance

Shelf cooling time (without load)

+20 to -40°C ≤ 60 minutes

Condenser cooling time(without load)

+20 to  -40°C ≤ 30 minutes


Vacuum system

Name

Model/Specifications/Material

Number

Vacuum pump

DRV40

1

Isolation valve of pump well

Electric valve

1

Vacuum gauge

Posifa

2

Performance

Final vacuum

≤1Pa

Evacuation time

From atm to 20pa≤30min

Leakage rate

5×10-3pa.m3/sec


Recycling sytem

Name

Model/Specifications/Material


Circulation pump

Grundfos


Thermal fluid

5cs,USA Dowcorning Silicon oil (low viscosity)


Heater

2000w

2

Plate heat exchanger


2

Temperature sensors(thermal fluid)

Pt-100


Heating rate

1°C/min



Electricity

Name

Model/Specifications/Material

Number

Electric standard

IEEE


PLC

Simens S7-200

1

Breaker

schneider


AC contactor

schneider


Control type

Manual and automatic



Soft

Freeze drying (switch the type between manual and automatic randomly)

Technique setting (recipe management)

Utility

Electricity-total electrical load

15Kw (380V, 50Hz, 3Phase) or 220V-240V 3 phase

Machine construction

Wall mounted ,GMP type

Weight (appox)

1500KG

Capacity of raw material for freeze drying(suggestive value)

20kg/batch

cerification documents system The details of verification documents system

Document:

Operation manual

Maintenance manual

Wiring drawing

Instruction for the main parts

PQ,OQ,IQ Document

Pictures for reference 




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